Schmelter LED-Technology GmbH

Railway Lighting

LED Lighting Solutions for Railway Applications

Reliable LED retrofit systems, obsolescence management and customised lighting solutions for rolling stock and railway maintenance facilities.

For purchasers, planners and design authorities

Key railway standards and testing areas at a glance

The applicable evidence depends on the product version, project and test report. The following requirements are particularly relevant for SUPERIS RAIL.

View test overview →
24 / 110 / 230 VAvailable for AC and DC operation
320°Patented technical design of tube
Minimal Retrofit Effortfor suitable applications
Tested for Railway ApplicationsSupported by product-specific test reports
Up to 165 lm/WDepending on product configuration

SUPERIS RAIL

Economically modernise existing luminaires

SUPERIS RAIL was developed for rolling stock and demanding on-board power supplies. T5 and T8 formats, different output levels and project-specific versions allow adaptation to existing luminaires.

  • 24 V, 110 V and 230 V AC/DC
  • Custom voltage ranges available on request
  • T5 and T8 formats and custom lengths
  • EMC-tested driver technology
  • Suitable for 24-hour operation
  • Optional tested cable set
Open railway brochure
SUPERIS RAIL LED-Bahnröhren mit sichtbaren Bahn-Normen und Produktkennzeichnung

SUPERIS RAIL Product Family

T5 and T8 railway LED tubes for existing lighting systems

Both formats belong to the SUPERIS RAIL product family and are described in one combined technical data sheet.

Voltage Solutions

Standard ranges and customised on-board power supplies

Not every fleet operates with a standard voltage. We therefore develop and supply LED tubes and drivers for individual voltage ranges and project-specific requirements.

Standard24 V AC/DC
Standard110 V AC/DC
Standard230 V AC/DC
Customized Special voltage rangesCustomized Special voltage rangesCustom-engineered to customer requirements
SUPERIS RAIL technical design and patented 320-degree light distribution

Patented Light Distribution

Near-original lighting characteristics

The patented 320° light distribution creates an illumination pattern that closely replicates the characteristics of conventional fluorescent tubes. This ensures that existing luminaires maintain virtually the same light distribution, allowing a true 1:1 retrofit without compromising the original lighting performance.

Engineered for Railway Applications

Materials, thermal management and fire protection working together

SUPERIS RAIL was not developed from a conventional LED tube. Its design, components and electrical architecture have been specifically engineered to meet the demanding operating conditions found in railway vehicles.

01

320° Patented Light Distribution

The patented 320° light distribution preserves the illumination characteristics of existing railway luminaires by closely replicating the light distribution of conventional fluorescent tubes.

02

Reduced LED Operating Current

A larger number of LEDs are intentionally operated at a lower current. This significantly reduces thermal stress on each individual LED, resulting in lower operating temperatures, increased efficiency and extended service life.

03

Optimised Heat Dissipation

Aluminium end caps support efficient heat dissipation exactly where it is required. Thanks to the reduced operating current, only minimal heat is generated inside the glass tube, ensuring stable long-term performance.

04

Complete Product Certification

For railway applications, compliance is based on the complete product—not just the PCB. Every material and component contributes to the overall fire protection, mechanical durability and electrical performance of the finished product.

Key Benefits

Retrofitting Instead of Replacing Complete Luminaires

Up to 50%Energy savings
approx. 60,000 hTypical service life of the SUPERIS RAIL
24 hoursSuitable for continuous operation
Existing luminaireRemains in service
Fast installationReduced vehicle downtime
Resource-efficientSustainable reuse of proven lighting systems

Installation & Certified Retrofit Cable Kit

Straightforward and Reliable Retrofit

The optional certified retrofit cable kit enables fast and straightforward installation, depending on the vehicle type and luminaire design. The installation method and electrical connection depend on the specific product version.

  • Single-ended or double-ended power supply depending on the application
  • Galvanically isolated tube ends
  • Optional certified retrofit cable kit for bypassing the ballast section
  • Project-specific installation instructions available
Anschlussschema und optionaler Kabelsatz

Testing & Quality

Transparent Documentation of Standards and Testing

The applicable standards and test reports depend on the specific product version, project requirements and certification scope. For SUPERIS RAIL, the following standards and test areas are particularly relevant:

Test / CertificationStandard
Electromagnetic Compatibility (EMC)DIN EN IEC 55016-2-3
Electronic equipment used on rolling stockDIN EN 50155 (VDE 0115-200):2022-06
Shock and vibration testingDIN EN 61373:2011-04
Fire protection on railway vehiclesDIN EN 45545-2
Surge Immunity TestingDIN EN 61000-4-5
Availability Depending on Product Version
Available Documentation
Do you require additional testing, approvals, project-specific documentation or installation instructions?

Our engineering team will be pleased to support your project by providing the required documentation and professional technical assistance.

Schienenfahrzeug im Fahrgastbetrieb

Applications

From High-Speed Rail to Urban Transit

Our lighting solutions are engineered for a wide range of railway vehicles, on-board power supply systems and installation requirements.

High-Speed RailRegional RailMetro & Urban TransitLocomotivesFreight RailSpecial-Purpose Railway Vehicles
View Reference Projects →

Technical Resources

Railway Documentation

Access product information and technical documentation in PDF format.

PDF
Railway LED Tubes Brochure8 Pages · German / English
PDF
SUPERIS RAIL Data Sheet (T5 & T8)Technical Product Overview

Railway Reference Projects

Successfully Used by Railway Operators Across Europe

Süd-Thüringen-Bahn GmbH
Erfurter Bahn GmbH
DB Regio
DB Cargo
DB Fernverkehr
Stuttgarter Straßenbahnen AG
eurobahn GmbH & Co. KG
Kasseler Verkehrs-Gesellschaft AG
BVG – Berliner Verkehrsbetriebe

Customer logos and detailed project images are only published with the explicit approval of the respective customer.

Obsolescence Management

Preserve Proven Systems. Conserve Resources. Secure the Future.

Fluorescent tubes and many associated ballasts are no longer available as new products. At the same time, railway vehicles remain in service for several decades. Schmelter LED-Technology develops compatible LED tubes, luminaires and replacement solutions that modernise existing lighting systems with minimal retrofit effort while preserving proven installations wherever technically feasible.

01

Preserve Existing Luminaires

Continue using mechanically proven and approved lighting systems whenever technically appropriate.

02

Replace Obsolete Components

Redevelop discontinued products or replace obsolete components with technically compatible modern solutions.

03

Conserve Resources

Reduce material consumption, minimise waste and avoid unnecessary complete system replacements.

04

Support Approvals and Documentation

Provide technical documentation, installation instructions and project-specific evidence required for vehicle approval and implementation.

Railway Project

Planning to Modernise Your Railway Lighting?

We work with you to evaluate the operating voltage, product design, installation conditions and project-specific documentation requirements to identify the most suitable retrofit solution.